One of the leading manufacturers of equipment for plastic film extrusion in Brazil, Rulli Standard presents at Interplast solutions with automation technology, energy efficiency and intelligence applied to the production process. The co-extruder line for LDPE and LLDPE tubular films integrated with peripherals comes with automation technology and integration with the Rulli Smart Machine software.
CEO Luis Carlos Rulli comments that the company develops machines and systems thinking about the reality of the transformer, seeking to reduce energy consumption, minimize unscheduled downtime and increase productivity with process stability. “Rulli Smart Machine is an important advance in this sense, as it allows continuous monitoring, maintenance predictability and greater control over each stage of production,” he adds.
The company’s presence at the fair also reinforces its commitment to continuous innovation and the development of solutions aligned with the current demands of the plastic film industry, both in the national and international markets.
RULLI STANDARD COEXTRUSION LINE TECHNOLOGY FOR FILMS
The coextrusion line for LDPE and LLDPE tubular films was developed to provide greater process control, waste reduction, and increased production efficiency, from raw material feeding to the final film finishing. The innovation features differentiated resources such as an automatic ring and thickness gauge, which ensure greater uniformity of the produced film, reducing dimensional variations and ensuring better final quality. The gravimetric system with artificial intelligence allows precise control of raw material dosage, automatically adjusting the process to maintain stability and reduce losses, even in continuous high-demand operations.
Another highlight is the trim recovery system, which directly contributes to the reuse of material within the production process itself. This solution reduces waste and reinforces Rulli Standard’s commitment to sustainability and resource efficiency, aspects that are increasingly relevant to the competitiveness of the plastics processing industries.
The line also incorporates a chiller with a capacity of 400 kg/h, designed with differentiated technology to ensure lower energy consumption, greater thermal efficiency, and stability in the cooling process. Proper temperature control is fundamental to film quality, directly influencing properties such as transparency, mechanical strength, and dimensional stability.
One of the great differentiators of Rulli Standard machines is energy efficiency. The extruders are designed to operate at low speeds, resulting in lower energy consumption, greater screw durability, and reduced mechanical wear. This engineering concept allows for high productivity without requiring excessive effort from the equipment, extending its lifespan and reducing maintenance costs.
The Rulli Smart Machine software represents a significant advance in industrial automation applied to film extrusion. Developed within the Industry 4.0 concept, the system allows for various customized configurations, adapted to the specific needs of each client and application. 24-hour monitoring provides real-time information on machine performance, energy consumption, productivity, and operating conditions.
ABOUT RULLI STANDARD
Rulli Standard is a Brazilian company specializing in the development and manufacture of machines and complete lines for extrusion and co-extrusion of flexible films and rigid sheets, with a strong focus on energy efficiency, automation, and technological innovation. Currently, it has three strategically located branches in Criciúma-SC, Manaus-AM, and Chicago, in the United States. This structure allows the company to competitively serve the markets of North America, Latin America, Europe, and Africa, offering technological solutions and qualified technical support in different regions.
